These engines
were in production from 1989 until around ’94. These are far and
away the most common available for conversions; most engines I
have seen are 1992 or older. Usual story, age the engine by the
writing on the plug leads. Be aware that some older engines get
new leads – I can assure you there is no such thing as a 2001
Non-VVT 1UZ. The US spec engines made 250 horsepower @ 5600 rpm
and 260 lbs ft of torque at 4400 rpm (see graph below). I
suspect the Japanese engine’s output has a similar profile. Note
how torque is above 200 lb ft from as little as 1000 rpm…

There is a
facelift version that came out around 1996 that utilises a hot
wire as opposed to Kaman Vortex Air Flow meter and makes around
300 horse from memory. These look similar to the early engines,
except that they has a large plastic cover that fits over the
top of the engine and the AFM is plastic bodied. These are also
running sequential injection, as opposed to pairs.
In 1999 (I
think) they went to a VVT-I variant of the 4 litre. This model
was only produced for a couple of years I believe, before having
the bore enlarged to get 4.3 litres of the current 3UZFE. The 4
litre variant is still called a 1UZFE, but it is markedly
different from the earlier engines. It has variable length inlet
runners and the throttle body mounts on the front of the plenum
chamber. Also the front engine covers over the cam gears are
alloy. They look spectacular polished, but a lot of tedious
smoothing is required of the castings first.
There is also a
fulltime 4WD version of the Lexus and Crown…
2UZFE:
This is the cast iron block 4.7 litre version fitted to top end
Landcruisers/ Lexus 4WDs. It is apparently a torque-meister. It
is more recent and not at all common used. I think it has VVT
(Variable Valve Timing). I have never actually seen one. This
engine is also fitted to the Tundra pickup in the US.
3UZFE:
Current generation 4.3 litre VVT all alloy quadcam. Makes about
330 horsepower (I think – maybe a little more). Came out around
2001 I think. I have seen one so far as a used import motor, and
prices are still very high. Externally it is largely identical
to the 4-litre VVT-I. I have some concerns over how well they
would run on stock EFI without the auto to talk to, but more so
over whether they need the original key and interface module due
to the security coding. The only one I have seen transplanted so
far is running an aftermarket ECU. Has a 5 speed Auto.
I am going to
focus mainly on the early 1UZFE, as it is far and away the most
common variant, and the only one I have any direct experience
with (yet). There is also a 5-litre quadcam V12 (that I would
love to throw into something) but alas they are rare and
outrageously expensive, even in Japan. I hope Santa is
listening. Note that all the V8s and V12s come backed with a 4
or 5 speed electronic auto from the factory. There is no such
thing as a factory manual version.
There are 3
variants of the early engine, depending on which vehicle they
were fitted to. These are Lexus LS400/Celsior (and probably
Aristo), Soarer (Lexus Coupe) and Crown. The principle
differences are detailed later in this article. The good news is
that they are all basically the same long engine with all alloy
construction, 6 bolt mains etc etc; it is just the peripherals
that vary. My best advice is to take the time to get the engine
that best fits your need – although you can mix and match parts,
it is quite hard to find someone selling the bits off one, and
they command quite high prices.
Size
The Quadcam is a
90 degree DOHC V8 and as such not a small motor; it pretty much
fills a box that is 700 mm in all dimensions and is quite
literally about 30% bigger than a 350 Chev motor… The good news
is that it is significantly lighter and makes very good,
reliable horsepower. You will most likely have to do some minor
massaging to make it fit in most engine bays – as an example,
Hilux/Surf need the under-dash handbrake mechanism relocating to
inside the cab. The Supra needs the brake booster exchanging
with a Hilux/Surf one (smaller diameter, mounted upside down) to
clear the cylinder head.
The 1UZ has a
scissor cam set up whereby the inlet cam is belt driven off the
crank, and the exhaust cam is centre driven off the inlet cam
via a gear drive. This decreases the width of the heads and
engine overall, with the valve angle being a little over 21
degrees.
Because the V8
is so wide, you may well have to locate the motor slightly
further forward than the original engine in order to clear the
firewall – especially in Pickups etc, which requires modified
engine mounts. This can typically result in having to also
relocate the gearbox slightly forward, which may in turn require
tweaking gearbox mounts and driveshafts. The Supra firewall is
wide enough to utilise the original gearbox mounts. VVT-I
engines actually have less clutter in the cam/valve train and
fit into engine bays a little easier – with improved rear
clearance too.
Sumps
The easiest way
to identify an engine is by the sump location. All engines
feature an alloy sump that adds rigidity to the block with a
bolt on pressed steel cap for the sump pan itself. LS400/Lexus/Celsior
all have a front sump. I suspect the Aristo does too. These work
best with Hiluxes/Surfs/4-Runners and Altezzas. Crowns have a
centre sump, whilst Soarers and ambulances have a rear sump
(well, further rear than the centre one). Rear sumps work best
with GA/MA/JZA-70 Supras. I had previously been led to believe
that centre sumps were Soarers and Crowns were rear, but this
information was incorrect.
Front sump
engines need some minor modifications to the steel pan to clear
the suspension/steering in Hiluxes etc; VVT-I engines have a
clearance already built in.
Generally front
or rear sumps are the most sought after. Rear sumps are the
least common. If you have an engine with one of these and need
the other, odds are you can swap it for the opposite with
someone else (once you find them). Centre sumps tend to be the
least popular (as they invariably need modification to fit
anything) yet most common, so being able to swap one for a front
or rear is less likely. I actually managed to swap a front for a
rear plus made $200 on the deal (I was quite happy just to do
the swap, but when they offered money as well…)
Some people have
fabricated new sumps complete, but I would be wary of losing the
rigidity the alloy casting provides the block. Be aware that
front and rear sumps both have fully external dipsticks; centre
sump engines have a hole for the dipstick drilled into the top
of the block, which becomes an issue if you swap a front or rear
to centre – you will need to drill into the top of the block…
If you do decide
to swap sumps make sure you get everything, as you need to
replace everything including the alloy casting and steel pan
below (which differ between the 3 sump locations). Not only are
the internal pick up tubes and windage trays different but the
bolts are a different length also. Oil filters are either front
or rear mounted, but the pump outlet remains at the front, so
the centre sump engines have external hard lines going to
effectively a remotely mounted filter. Don’t forget the dipstick
either.
Be warned that
IFS Hilux/Surf conversions will generally require an aftermarket
remote mounted oil filter as there is no room for any of the
factory set ups, although you could conceivably custom modify
the factory set up if you are patient enough. We have found it
costs around $500-600 to remotely mount the filter using braided
line and Aeroquip type fittings. Throw in even more money if you
want to add an oil cooler. The good news is the VVT-I engines
run a different set up that clears the chassis.
The oil filter
mount on a rear sump engine fouls the sway bar on a Supra; the
Crown remote type rear oil filter assembly fits but makes oil
filter access a little difficult (depending on fuel line
location). I ended up getting a custom sway bar made that
cleared the factory oil filter mount.
Many conversions
will still require the steel sump bowl to be modified to a minor
extent to clear things that want to occupy the same space. Usual
story – trial fit it and chop off anything in the way!
API SG, ECII
5W-30 or 10W-30 are the preferred oil grades according to my
copy of the US service manual. I use 5W-30 Castrol Formula R
full synthetic. Sumps hold around 4.5 litres (there is a slight
variation between them)
Engine Mounts
Generally the
LS400/SC400 has cast alloy mounts off the engine with a liquid
filled rubber isolator, while Crown use fabricated steel
brackets, normally with baby shock absorbers to boot. The rubber
engine mounts are very prone to separating from their metal
backers, so a careful inspection is wise and new ones may not be
a bad idea. Generally we use the recipient vehicle chassis
mounts and make up adapter plates to relocate the mount against
the block, as a lot of conversions almost line up. Once again,
just do what works best for your application. Half the time we
end up recycling the recipient vehicle rubber mounts if they are
in good condition.
Exhaust Manifolds and Systems
All the V8
manifolds are absolute shockers. The Soarer and LS400 etc have
runners around 75 mm long that terminate abruptly into a log
type manifold. To make it worse, some of the intake runners are
smaller in diameter than others where they leave the head. The
Crown is even worse – it has no runners at all, and the log is
squashed on the RHS to clear part of the car, reducing down to a
very small cross section. The good news is that Toyota
compromised the exhaust manifolds and didn’t decrease the angle
of the cylinder bank vee. They also still rev out very well
despite the shocking exhaust system. The VVT-I motors have cast
manifolds.
Generally the
Crown manifolds are the most sought after (despite their
shocking design) as they will fit into Hilux/Surf and most other
conversions. You may need to shorten the LHS (it extends further
rearwards than the RHS and fouls the firewall in some
applications – notably Supras). The longer runners will fit in
Landcruisers but not a lot else. The Crown manifolds also have
flanges that are well suited to re-use to build tubular
extractors off. The reality is that most front engine
applications will not have the room to let you build an
efficient exhaust system.
All is not lost
however, as the engines still make good power even with the
terrible factory manifolds. The key is to put a decent system
behind them. My advice is to use around a 2½-inch system from
the manifolds, each with a large resonator, before combining
into a 3-inch single tail pipe with a Cherry Bomb Vortex or
similar muffler. Do it right, and it will sound like a full on
race motor as you rev it. Run a twin pipe system and it will
sound dull by comparison.
Fuel System
From the factory
the V8 runs a two-speed turbine type electric fuel pump. Low
speed is achieved by the ECU switching in a relay that brings a
dropping resistor into the fuel pump power supply. Virtually all
the conversions we have done utilise a single speed pump, i.e.
it runs on high speed (no resistor) all the time. Bearing in
mind we use stock engines and factory EFI we normally use in
tank pumps from 3SGTE, 7MGTE, 1GGTE or similar engined vehicles.
Of course, you could use the factory V8 pump too. For external
applications we have used Commodore V8 pumps. The fuel rail is
regulated to 41 PSI above manifold pressure.
Ideally the
external pump should be as close to the tank and as low as
possible, but the van seems to survive quite well with the pump
bolted on top of the engine next to the intake plenum, never
mind that it has to suck from the fuel tank, which is about 3
metres away!
Many of the
vehicles we have converted have been diesel. You can re-use the
diesel tank, but be aware that they are often smaller than the
petrol model equivalent (the stock V8 tank is 85 litres). You
also have to very thoroughly flush it. I always recommend
fitting an EFI tank from a similar model if it exists with a
suitable capacity pump fitted. If you have to use the diesel
tank, then you can either externally mount a pump (with possible
surge issues when the fuel level gets low), modify the tank for
an in-tank pump (after you have flushed it enough so it won’t go
bang when you weld it) or use a lift pump with an external surge
tank and pressure pump.
Interestingly
enough a 3-litre V6 petrol Surf became more economical once the
V8 was fitted…
The engines
themselves have a variety of fuel system inlet and outlet
points. Have a close look before you install the engine – the
LS400 supply and return points are right down by the sump and
will generally need modifying before installation – you can’t
get at them once the engine is in place. Also, check to ensure
the lines haven’t been crushed. Don’t forget to fit a fuel
filter either.
The V8 is fitted
with a cold start injector that is operated by a thermostatic
start injector time switch when the coolant temperature is less
than 22 degrees Celsius.
Note that, like
a lot of the Toyota EFI engines of a similar vintage, if you
keep starting the motor for only a few seconds at a time, then
it will eventually foul the spark plugs. This happens because
the cold start system is busy dumping additional fuel into the
engine for the first 20-30 seconds of operation, and if you shut
the motor down too soon the engine has not had the chance to
burn this extra fuel off properly. End result is that the engine
will get harder and harder to start (and will run poorly), until
it won’t start at all.
The solution is
to make sure you run the engine for a few minutes at a time, or
else push the vehicle in and out of the garage as opposed to
drive it only 20 metres at a time!
The VVT-I
engines run a supply line only – no return. Presumably you would
have to run a suitable matched fuel pump with internal relief. I
have yet to see one of these.
Fuel Economy
Fuel economy is
directly related to the use of your right foot, but to give you
an example: My Supra was originally fitted with a 1JZGTE 2.5
litre twin turbo and auto. I live 55 km from Work, and my daily
driving resulted in 7.5 km/litre fuel consumption on 96 octane.
With the V8 and 5-speed manual W-58 gearbox I get 8.5 km/litre,
and occasionally 9.1 on the same trip. Note that the Supra is at
a guess some 80 kg lighter with the V8 fitted. My early model
(ST165) GT4 Celica (Alltrac) 2 litre 4WD turbo 5 speed used to
get 10 km/litre on the same trip, but weighed 100-150kg less
than the Supra. It also didn’t go as hard.
My friend’s
Supra that is V8 Auto returns almost exactly the same economy as
mine, but the manual is much more fun to drive.
Spark Plugs
From the factory
the V8s come with platinum plugs; it is wise to change them
before you install the engine (do it when you change the cam
belt etc). Generally most platinum plugs fail due to leakage
before they break down electrically. If you look closely at
where the porcelain joins the plug body you will often find a
brown ring. Plugs with this should be replaced, as the seal
between the porcelain and the plug body has failed, with the
result that the cylinder will be down on compression. Over to
you if you replace with more platinum or standard plugs in the
same heat range. You may want to consider what the access will
be like once the motor is installed before making a final
decision. We use standard plugs; they are easily accessible in
all the conversions we have done so far.
Check the plug
valleys before you remove the plugs. The majority of engines end
up being water blasted and the water accumulates in the plug
valleys. You should make sure everything is dry before firing
the vehicle up otherwise you can apparently damage the plug
leads, which are very hard to come by.
Firing order is
1-8-4-3-6-5-7-2. Left bank is odd, numbered from the front.
Cam Belts
The V8 runs a
very long cam belt that not only drives both banks of cams, but
also the water pump. You need to remove a lot of covers to gain
access, which uncover the spark plugs in the process, so you may
as well change them at the same time. If the loom has been
snipped, leaving the various connectors and covers off will make
it a lot easier for your Sparkie to trace the wires. Given a
choice, I now prefer to wire most of the engine out of the
vehicle. Be warned that a new cam belt is around $160 retail;
see if you can wrangle a cheaper deal.
We had a cam
belt break on one engine; the valves did not hit the pistons. If
you replace the cambelt check to make sure you have got the
pulleys aligned correctly; they can be a little confusing if you
don’t know what the correct alignment marks look like.
Water Pump
It pays to check
the water pump while you have the belt off, and also the idler
pulleys. If they feel stiff, replace them. We have experienced
one water pump failure a week after first start up, which ended
up in the importer replacing the engine. He remarked that it was
the only water pump failure he had ever heard of. I would not
recommend changing the water pump or idlers as a matter of
course; I do not believe in general it is necessary, but I would
certainly check them. Usual story, if you bought a 12-year-old
Lexus would you expect to change the water pump on it? Factory
Antifreeze is red in colour.
Power Steer
The 1UZ uses a
very compact, integrated power steer pump and reservoir (apart
from the rear sump SC400 Soarer engines that have an identical
pump but a remote reservoir). We have tended to just plumb the
V8 pump into the power steer box/rack on whatever vehicle the
motor is being installed into (i.e. not try to mate the
recipient vehicle pump to the V8). The plumbing is very tight on
a Hilux/Surf. The fitting of an oil cooler/cooling loop is
recommended. I use the radiator cooling loop on the Supra
originally fitted for the Auto Trans cooling.
The power steer
runs on Dexron III type ATF fluid. The lower outside region of
the pump body contains a idle speed control air bypass valve,
with vacuum lines that run back up to either side of the
throttle butterfly. This unit often gets damaged in transit, and
can be successfully blanked without any impact on idle speed in
most applications. Note that ambulance engines run a completely
different power steer pump set up with a remote reservoir that
mounts low on the RH side.
Apparently
virtually all power steer systems, irrespective of manufacture,
run at similar pressures and flow rates. If this is indeed true,
then you should just be able to plumb the 1UZ power steer pump
into almost any vehicle.
Starter Motor
The starter
motor is nestled in the valley between the two heads, underneath
the inlet manifold. The motor is generally pretty reliable, but
can be prone to failure in extreme 4WD situations as it is easy
for the valley drain holes to get blocked with debris when
fording, resulting in the starter motor being submerged in mud,
which can tend to be terminal. Be aware that the valley drains
into the bellhousing.
The starter
motor also has very heavy-duty wire, generally 35 mm
cross-section (as opposed to the 25 mm more commonly used in run
of the mill Toyotas). Given that the starters are rated at 2 kW
this is hardly surprising. It pays to check the starter motor
main power feed wiring before installing the engine – in some
cases the main power wires have been cut in such a way that it
is almost impossible to splice it once the engine is installed.
I will be wiring
all future manual transmission conversion engines such that the
clutch pedal must be depressed before the starter will engage,
due to two vehicles starting in gear and taking off without a
driver. In both cases the vehicles suffered minor damage but
they did a reasonable amount of damage to the far end of the
garage/workshop they were in at the time…
This happens
very easily when the engine is warm. And no, I was not the
person to start them. Basically all you need to do is remove the
bolt that adjusts the pedal height and replace it with a
suitable stop light switch, placed in series between the starter
trigger signal off the ignition and the relay that activates the
starter motor solenoid.
Cruise Control
The majority of
V8s come fitted with cruise control. Depending on the year,
these tend to be either vacuum operated (earlier models up to
around 1991) or else electric. Occasionally you will get the
actuator unit with the engine. I intend to install cruise
control into my projects using the standard vacuum actuator,
that I will operate via the control system (sensors and ECU)
from a mid 80s Celica/Supra etc. Alternatively you could
probably adapt an aftermarket system such as the type sold by
Supercheap Auto etc.
Two of the Auto
Surfs/4-Runners had factory vacuum cruise control; all we did
was swap the V8 actuator into the Surf system and it worked
fine.
Traction Control
Most (but not
all) of the V8s are factory fitted with traction control. These
models have a second butterfly in the inlet tract immediately
upstream of the main throttle body. You can either remove the
throttle butterfly, throttle position sensor and servo motor
completely and plug the holes or leave the unit in place, as it
is normally in the open position. If you get lucky, you may find
a LS400 unit without traction control fitted, in which case the
casting is slightly different (but the same overall length) with
the entire mechanism omitted.
You could
conceivably hook it up to work, but where is the fun in that?
Air Flow Meter
All V8s prior to
around 1994/95 use an Optical Kaman Vortex type of Air Flow
Meter (AFM). These appear to be fairly reliable provided you
don’t submerge them too often in your 4-wheel drive. They
frequently tend to be removed from the engine and the loom
(which includes the twin igniters) often gets cut. Ensure you
get the 5-pin plug that matches the AFM as it is quite unique
and hard to find otherwise.
The AFM appears
similar at a glance to those fitted to the 3 litre single turbo
7MGTE engines, but it is actually slightly larger, although I
have my suspicions that both units share the same electronics.
If you are lucky
you will get both the AFM and the factory elbow joint that
connects it to the throttle body. If not, your best option is to
buy either a 45- or 90-degree silicon bend. Unfortunately you
need an 80 mm diameter bend, which tend to be pricey (around
$150). CRC or WD40 helps when fitting the hose over the AFM (one
of the few times that dri-glide Teflon spray doesn’t help). You
will also need to plumb in the idle speed controller inlet hose
somewhere between the AFM and throttle body.
We normally turf
the intake air resonator that connects in front of the throttle
body and mounts top rear on the RH cylinder head, especially in
Utes etc. If the vehicle has McPherson Struts, then the factory
plastic intake resonator comes in handy to help the induction
pipe work clear the strut tower. I took this approach with the
Supra.
Air Filter
We use K&N or
similar pod type filters. The V8 responds very well to a cold
air inlet; this is difficult to achieve in Utes due to the
confines of the engine bay. For the Supras we found a cost
effective solution through buying various plastic AFM adapters,
thin wall silicone bends, aluminium tubing and flexible ducting
from the likes of Supercheap Auto and Repco.
8 Throttle
Bodies
There are a
number of people out there who make 8-throttle body conversions
for the V8. Generally these use 2 sets of Toyota 20 valve
throttle bodies. There is no denying they look very sexy, but to
be honest I can’t see the point. Generally you will pay around
$5-6k by the time you get the components to do the conversion
and the aftermarket ECU to drive them. I doubt you will get much
horsepower over stock with the throttle bodies and no other mods.
We have spoken
to some cam specialists and they reckon for a similar investment
you could get 450 horsepower, and with some headwork 550, with
the stock intake system. Personally, notwithstanding how sexy
the 8 throttle bodies look, I would rather spend the money and
turbo the motor – a friend in Oz is getting over 700 lbs ft of
torque on about 8 PSI of boost.
End of the day,
I would really prefer to put the money towards the next project!
Idle Speed Controller
Idle sped is
controlled via an electrically operated unit located at the
front of the inlet manifold plenum. The unit controls idle speed
by progressively bleeding air past the throttle body. Ordinarily
there is a length of roughly ½” diameter hose Tee’d into the
flexible hose/resonance chamber between the AFM and throttle
body. If you do not have this hose you will need to make up some
sort of connector. These units appear to get a little stiff if
the engine has been sitting for a while; I have found that idle
speed control appears to improve significantly after a few hours
of running from first start up. Idle speed should be around 580
RPM with all accessories off.
Ignition System
The 1UZ is
effectively operated as 2 x 4 cylinder engines that are ganged
together. It utilises a RPM sensor located behind the bottom
crank pulley, with a distributor mounted on the front of each
cylinder head, directly driven off a camshaft. The RPM sensor
doesn’t really like getting submerged. Each distributor
generates a cam angle signal and distributes the spark to four
of the cylinders. Each distributor supplies spark to two
cylinders on the opposite bank and has its own coil and igniter
module.
The igniters are
normally mounted together on the inner guard and their housings
must be well earthed in order to operate correctly. The wiring
for the igniters and AFM shares a common loom and is often cut
when engines are removed from the parent vehicle. The V8
utilises two main igniter types, which are readily identifiable
by three large digits printed on a metallic sticker on the unit.
The correct igniters are either marked ‘123’ or ‘201’ and are
relatively common on Toyota 4 cylinder twin cam performance
engines from the late 80s onwards such as 3SGEs, 4AGEs etc. Note
that you need a pair of the same igniters and that the 123
series have different plugs to the 201s.
The VVT-I
engines run a direct fire system with an individual coil
directly on top of each sparkplug.
ECU
I have only
wired the 1UZ with factory injection and ECU. Some people use a
Link or similar and get a good result, provided their tuner
isn’t a monkey; unfortunately a lot of them are. That said, I
know of a stock 1UZ getting 186kW at the wheels with a 5-speed
manual in a Supra running off a basic link…
Talking to my
good friend Andre, who knows a thing or two about tuning, he
reckons that knock sensing is not really required for an
aftermarket installation that is not running boost, so a basic
Link ECU or similar will suffice.
Usual story, I
go for bang for buck. Note that getting an engine with ECU, AFM
and Igniters etc will generally cost only around $300 more than
a bare engine. I wire these generally for $1000 (assuming a cut
loom and including instruments, alternator etc). Conversely,
supply, fitting and tuning an aftermarket ECU can easily cost up
to $3500 by the time dyno tuning is catered for. And you will
still have to sort out instruments, alternator etc. Over to you,
however, stock EFI will limit you to pretty much stock
horsepower – which means no hot cams or blowers…
My advice is to
do an initial installation with stock EFI and consider upgrading
later – it will most likely cost at least another $5000 to add a
blower/twin turbos or to do heads and cams. Depends how much
power you want from the outset, and how deep your pockets are.
We are in the throws of building a budget blown truck at the
moment.
Do not be put
off by a cut wiring loom – I just grab a suitable other half
loom from a car that has the right sort of plugs for the ECU and
splice the wires. The key comes in knowing which 30 or so of the
80 odd wires in the loom you need to splice (if you are doing a
manual trans conversion)… and being confident that you did it
right before putting power on it!
To be honest, I
would recommend ensuring any Sparky you intend using has either
done the job before or has demonstrable suitable experience.
Rule of thumb, tidy work is good, untidy is bad. Last thing you
need is to take someone on who sounds too cheap to be true, that
ends up experimenting with your vehicle to figure out how to do
it, with the risk that it never quite runs right (if at all). To
say nothing of what ends up being an open ended chequebook…
Each variant
(from both parent vehicle and generation perspective) of the 1UZ
has its own ECU, which are not only physically different, but
have different wiring configurations. Generally the same vintage
Soarer and LS400 ECUs are interchangeable, despite the
difference in wiring colours. Then there are export Vs Japanese
domestic market ECUs. The Crown ECU operates the engine only
(but interfaces with a separate automatic transmission ECU)
whilst the Soarer and LS400 ECU operate the transmission as well
as engine.
For manual
gearbox conversions (or operation with a manually shifted
automatic transmission) the easiest option is to utilise a Crown
ECU, as it will happily operate without the automatic
transmission. There are three versions of this ECU with part
numbers 89661-30430/431/432. These Crown ECUs have the same
physical wiring and are directly interchangeable.
The 90-92
LS400/SC400 ECUs seem to be a problem child for some reason –
these have 4 x two-row grey plugs and I have had about a 30%
success rate with them so far. They all start and idle ok, but
for some reason many won’t rev beyond about 2800 RPM. I do not
know hwy this is – it makes no difference whether the loom was
cut or intact, whether the auto trans is there or not. I wonder
if the missing traction control is part of the problem, but it
doesn’t affect any other ECU.
Noting that this
style of ECU was only used for ~2 years, I wonder if it is a
design fault where they are prone to failure. Diagnostics has
not been of any help either. Ironically reconfiguring the ECU
pins to suit a Crown computer has resulted in a 100% success
rate, without changing anything else.
Note that
ordinarily redline is around 6500 RPM with the rev limiter
cutting in at around 6750.
Diagnostics
The ECUs utilise
standard Toyota 2-digit fault codes, and the Crown ECU will
generally output fault codes for speed sensor and exhaust sensor
if they are not connected (however, the engines run fine without
these sensors) and codes 8-3, 8-4 and 8-5 if there is no
automatic transmission attached. Again, the engine runs fine
with these codes. All other faults should be investigated.
Wiring
The vast
majority of engines have the wiring loom snipped at the
firewall, and often as not where the AFM and igniter sub loom
peels off towards the side/rear of the RH head as well. The main
loom has around 80 wires in it; to run as a manual trans set up
you need about 30 of these wires. Provided you have the right
diagram it becomes a case of tracing each wire on the engine and
then splicing it to the patch loom correctly to suit the ECU.
You must ensure you use screened wire for the cam angle, RPM,
exhaust and knock sensors.
The good news is
that the on-engine sensors are the same irrespective of the
donor vehicle up to around 1994. The bad news is that the plug
locking catches get very brittle and tend to break off, so try
not to remove plugs unless you have to, to check continuity
etc.
I normally use
standard 30 amp accessory relays for EFI Main Relay, Injection
Relay and Starter Solenoid Relay, plus a factory circuit open
fuel pump control relay (normally liberated from a late 80’s
Toyota). I tend not to run the fuel pump in 2-speed
configuration. I also use 5 fuses, which are EFI and Injection
at 20 amps each, plus 7.5 Amps for Charge, start relay trigger
and Ignition trigger for the Injection Relay.
By doing this my
power feeds can all come directly from the battery, and all I
need is some 5 amp rated 7-core trailer flex for ‘start’ and
‘run’ trigger signals from the ignition switch, alternator
charge light, oil pressure/warning light, tacho and water
temperature. Note that the oil pressure is in the vicinity of
100 PSI when cold, so a gauge that reads to 120 PSI is
recommended. The 1UZ water temperature sensor is compatible with
the majority of Toyota temperature gauges. The RPM signal comes
from one igniter hence it is effectively a 4 cylinder pulse, so
use a 4 cylinder tacho. Again, standard Toyota 4 cylinder tachos
work fine.
As I said
earlier, I will be wiring all future 5 speed versions so they
cannot start unless the clutch pedal is depressed to prevent the
cars taking off without a driver – it has happened to two so
far, as the engine starts very easily when warm. This is not a
problem with autos as a neutral interlock it is part of the
standard wiring.
To give you an
indication of cost, I generally charge $1000 to wire one, which
typically includes splicing the loom at the firewall and half
the time having to splice the air flow meter and igniters as
well. Chuck in some relays and fuse holders, wiring the
alternator and starter motor all the way back to the battery,
plus gauges and ignition switch connection, and I think it is a
realistic sum. If the loom is cut as above, then it will take me
at least two long, solid days to wire a conversion (and I have
got a lot faster at it than the first one I did).
Finding the
correct diagram can be a bit of a challenge. I have now got a
fairly comprehensive set, but it took a lot of effort to get
them, and I have spent a significant amount of time subsequently
refining my system for wiring the engines.
Alternator
The alternator
is located low on the right hand side and they are generally of
significantly higher output than what most recipient vehicles
were fitted with, so it pays to replace all wiring between the
alternator and battery with suitably rated cable. The exception
is the ambulance engine, which mounts the alternator slightly
higher on the RH side, approximately where the power steer unit
is on all other engines. The alternator is often very hard to
get at after installing the motor, so it is wise to wire it as
much as possible before installation. The LS400 alternator is of
higher output than the rest, and is rated at 1200W. You could
probably get away with wiring for 100 amps, but I tend to
overkill and use 2 x 80 amp rated wires.
Apparently the
alternators can be prone to failure as they sit under the power
steering pump/reservoir and can suffer damage from power
steering fluid leaking onto them. I have yet to witness this
first hand. Again, they tend to get a hard time being dunked in
4WDs. Apparently there is a slightly lower output unit with
similar mounting configuration fitted to some Hondas, but I am
unsure which model (Preludes?) or vintage. You can mage some
generic Toyota alternators fit with a bit of clearancing,
however, they won’t be as high an output.
Automatic Transmissions
I have now wired
a bunch of automatic transmissions, in both manualised and full
auto configurations (and one with a switch between the two).
There are two basic auto trans fitted to the 1UZFE. One type is
fitted to LS40/SC400s and the other is fitted to Crowns. The
Crown type has a standard yoke; the others have a rubber donut.
The bad news is the tail portion of the trans is significantly
different between the two output methods. If you are going to
use a live rear end you must use a Crown transmission, as it is
the only one that has a yoke that slides in and out to cater for
varying driveshaft length. The donuts are good only for
independent set ups.
All autos (at
least up until the introduction of the VVTI motor, and maybe
until the 4.3) are 4 speed; newer ones are 5 speed. The V8 auto
is an evolution of the trans that debuted in the mid 80s on the
larger Toyotas such as MA/GA 70 Supras (1986) etc. Some housings
etc are interchangeable: on my friend’s Auto Supra conversion we
used the tail housing assembly off the Supra to get the gearbox
mount and speedo drive in the right place. The various 4WD auto
trans of similar vintage are also from the same basic family. I
am also led to believe that the box is an Aisin version of a
Borg-Warner and as such has related units in other Japanese
branded vehicles.
Here’s where it
gets complicated. If you are running 2WD, then my advice is to
use the V8 auto (they have beefier internals to handle the extra
torque). Generally the Crown Auto will be the best one for
conversions as it caters for a live rear end, and most
transplants into Auto 2WD Toyotas will have a similar trans
overall, making it literally a bolt in fit. I don’t know about
the Crown, but the LS/SC400 trans has a 0.70 4th gear
(overdrive) ratio.
If you are going
4WD (I will ignore the factory Lexus 4WD sedans, as I have yet
to see one in the flesh) then you can either generally use the
recipient vehicle trans with the V8 torque converter and
bellhousing attached, or you can build a hybrid trans using the
V8 internals. I have seen the end product but not the process,
however, I understand you need to use a Crown trans as they has
a longer output shaft, which suits the transfer case better. I
would rate this as the best option as it will give you the
beefiest internals and also work best with the factory ECU, but
it is a fairly major undertaking.
If you want to
use the 4WD trans with the V8 bellhousing and torque converter,
then there are some things to consider. Generally all Toyota
Autos from say mid 80s to mid 90s have 3-4 solenoids to control
the trans itself. Two are for the shift solenoids, which control
the gear the trans is in. One is for torque converter lock up,
and the other (which is not always fitted) is to control the
hydraulic line pressure to reduce shift shock on gear change.
If you wish to
run full auto, you basically have two options: use the V8 auto
computer to shift the trans, or use the original trans computer.
If you use the original trans computer you will basically find
the trans shifting at the points that suit the original engine,
not the V8. I have wired 2 x Surfs this way, that were V6
originally. These have worked out fairly well, with shift points
being generally acceptable. This required wiring some of the V8
engine sensors to the trans ECU.
If you use the
V8 ECU to drive the recipient trans, then you will quite
possibly not be able to get the lock up to work, due to sensor
incompatibility. The good news is the trans will shift OK.
Shift points are
is dependent on load, engine/trans temp, power or economy mode
and vehicle speed. Generally the V8 uses a sensor on the back of
the trans as the primary speed signal, however, this signal is
processed by the ABS system and then output to the ECU.
Therefore, if you don’t have the ABS system this will not work.
Fortunately they have a back up from the speedo head speed
sensor (4 pulses to earth per rev of the speedo cable via a reed
switch on the back of the speedo head), which is used if the
trans sensor fails. I have got several full autos running using
the speedo head speed sensor signal only. Note you will get a
trans error code (via the overdrive off light) as a result of
the main speed sensor (the one on the trans) not working, but
the trans will shift fine. Note that the V8 trans in ‘power’
mode shifts just short of the engine redline.
Virtually any
shifter from a mid-80s onwards larger size automatic Toyota will
work with the transmission – we have used them from MA/GA-70
Supras. Make sure you grab the complete linkage mechanism,
including the little arm that bolts onto the transmission, to
ensure it all moves the correct amount.
Manual shifting
the auto (i.e. no computer control) is achieved via hard wiring
the selector switch so that it triggers the relevant shift
solenoids to match the gear lever position. This is achieved as
follows:
|
Shifter Position |
Solenoid 1 |
Solenoid 2 |
|
L |
On |
Off |
|
2 |
On |
On |
|
D |
Off |
On |
|
OD |
Off |
Off |
Note that some
diodes are required. There are two other solenoids, which are
utilised for torque converter lock up and pressure modulation.
The latter is used to decrease shift shock, but the trans will
work successfully without these two solenoids connected. The
full auto factory set up also results in the engine ignition
advance being reduced during shifts to decrease torque and thus
provide smoother shifting.
A decent sized
transmission oil cooler is a must.
Manual Transmission Conversion
Fitting a 5
speed behind the 1UZ is a common and popular conversion. There
are several ways of doing it, but I will stick to the one I know
best. This will cost at least $1000 on top of buying the gearbox
by the time you source a flywheel, clutch and adapter plate –
and probably more like $1200. More on this later.
Firstly, there
are two broad ranges of 2WD Toyota 5 speed gearboxes that are
used. The most common is the so-called Supra 5 speed that is
technically referred to as the W55-59 range of transmissions.
These are good for around 300 horsepower and so are well suited
to the 1UZ, although you can break them if you try hard enough
(generally through abuse). These typically start at around $300
for the more mundane variants, but prices are going up as they
become less common. Note I do not have the ratios for a W-56,
but it is also a diesel gearbox with short lower gears.
The ‘W’ series
boxes have 4 different gear lever positions, depending on which
parent vehicle they came from.
The other option
is the ‘Supra Turbo’ box, called a R154. These are pretty rare
in 2WD form and will typically cost well over $1000 to buy (I
have seen them advertised for up to $2000…). To my mind, the
extra strength (allegedly almost indestructible) is overkill for
a standard engine and normal use.
Don’t waste your
time with the old steel case Celica box (W-50).
|
Type |
1st |
2nd |
3rd |
4th |
5th |
6th |
Rev |
Engine |
|
A442F |
2.95 |
1.53 |
1 |
0.765 |
|
|
2.678 |
|
|
FJ25 |
5.41 |
3.12 |
1.77 |
1 |
|
|
5.44 |
|
|
G40 |
3.928 |
2.333 |
1.451 |
1 |
4.473 |
|
4.473 |
|
|
G52 |
3.928 |
2.333 |
1.451 |
1 |
0.851 |
4.473 |
4.473 |
|
|
G54 |
4.452 |
2.398 |
1.414 |
1 |
0.802 |
4.743 |
4.743 |
|
|
G57 |
3.704 |
2.02 |
1.368 |
1 |
0.854 |
4.472 |
4.472 |
|
|
G58 |
3.928 |
2.142 |
1.397 |
1 |
0.851 |
4.743 |
4.743 |
|
|
H41 |
4.925 |
2.643 |
1.519 |
1 |
4.925 |
|
4.925 |
|
|
H41 |
5.299 |
2.83 |
1.634 |
1 |
5.299 |
|
5.299 |
|
|
H42 |
3.555 |
2.292 |
1.41 |
1 |
|
|
4.271 |
|
|
H55F |
4.843 |
2.619 |
1.516 |
1 |
0.845 |
4.843 |
4.843 |
|
|
H150F |
4.259 |
2.464 |
1.49 |
1 |
0.881 |
4.313 |
4.313 |
|
|
H151F |
4.081 |
2.294 |
1.49 |
1 |
0.881 |
4.313 |
4.313 |
|
|
J30 |
2.757 |
1.691 |
1 |
|
|
|
3.676 |
|
|
L52 |
3.93 |
2.33 |
1.45 |
1 |
0.85 |
|
4.74 |
|
|
R150 |
3.83 |
2.062 |
1.436 |
1 |
0.838 |
|
4.22 |
|
|
R150F |
3.83 |
2.062 |
1.436 |
1 |
0.838 |
|
4.22 |
|
|
R151 |
4.31 |
3.32 |
1.52 |
1 |
0.83 |
|
N/A |
|
|
R154 |
3.25 |
1.95 |
1.3 |
1 |
0.75 |
|
N/A |
7MGTE
1JZGE |
|
V160 |
3.83 |
2.36 |
1.68 |
1.31 |
1 |
0.79 |
|
2JZGTE |
|
T-50 |
|
|
|
|
|
|
|
|
|
W46 |
3.954 |
2.141 |
1.384 |
1 |
|
|
4.22 |
|
|
W50 |
3.83 |
2.36 |
1.69 |
1.31 |
1 |
0.79 |
N/A |
|
|
W55 |
3.566 |
2.056 |
1.384 |
1 |
0.85 |
4.091 |
4.091 |
3TGTE
1GGE
1GE |
|
W56 |
3.954 |
2.141 |
1.384 |
1 |
0.85 |
|
4.22 |
|
|
W57 |
3.28 |
1.89 |
1.27 |
1 |
0.86 |
|
N/A |
1GE
1GGTE
6MGE
5MGE |
|
W58 |
3.28 |
1.89 |
1.27 |
1 |
0.78 |
|
N/A |
5MGE
1GGTE
7MGE |
|
W59 |
3.95 |
2.14 |
1.27 |
1 |
0.85 |
|
N/A |
|
I consider the
W-58 to be far and away the best gearbox to use behind the V8,
due to cost (compared to R154) and the evenly spaced ratios –
running a 3.9 Diff with 235/45x17 tyres on the Supra I get
approximately 60k in 1st, 110 in 2nd, 160
in 3rd, and an estimated 200 in 4th. One
of the 2WD Utes has hit rev limiter in 5th gear with
the same gearbox, diff ratio and overall tyre size; this is
theoretically around the 260+ k mark – which seem a little on
the high side. I would certainly believe 240 k…
4WD Boxes
There are 3
different 4WD manual gearboxes used in Hiluxes and Surfs. The
common ones are prefixed by either a ‘W or a ‘G’ on the chassis
tag. These look fairly similar externally, but the ‘G’ series is
not as strong as a ‘W’ and will eventually die if used behind a
V8. Generally these boxes are used behind the smaller petrol
engines in early models. There is also a 2WD version used in
vans with external gear linkages. Note the ‘G’ and ‘W’ series
gearboxes use the same bellhousing adapter, with a minor
modification.
The ‘W’ series
gearbox is adequate for most use behind the V8, however, the ‘R’
series is fairly readily available for reasonable money, but
still around twice what you would pay for a ‘W‘ series trans.
The ‘R’ box is generally found behind the larger turbo diesels
in Hiluxes etc and behind the V6. Some Prados and the like use
it also.
Note that there
is a variety of different transfer cases; the only complicated
one is the type fitted to the ‘R’ series gearboxes, which uses
an electric motor to engage the 4WD. This is ordinarily
controlled by a separate ECU, but can be made to work using a
bunch of relays instead. I might be slow, but it took me quite a
few hours to figure out how to do it, and it works fine. The
different transfer cases often have different gearlever
positions also.
Adapter Plates
We utilise an 8
mm thick CNC laser cut steel adapter plate (that took a lot of
time to get right) to mate any of the above gearboxes to the
standard V8 bell housing. We decided to make our own because all
the ones we looked at were either far too expensive or appeared
to lack concentricity (or both), to say nothing of their overall
appearance. Our adapters are concentric to within 0.1 mm (in
theory they are exactly concentric, but 0.1 is the laser
cutter’s tolerance), which should prevent the seal and bearing
failures others have experienced.
The input shaft
utilises a standard Toyota spigot bearing that locates just
inside the opening in the V8 crank.
Note that there
are two different V8 bellhousings – U1 and U2. U2 are fitted to
crown (centre sump) engines and U1 to Lexus and Soarer (front
and rear sumps). The difference is that the bellhousings off
Crown engines have the gearbox indexed relative to the motor by
about 7 degrees; the others are in line.
Consequently we
have had to make 4 different adapters: U1 for W/G, U1 for R, U2
for W/G and U2 for R. We sell these for $250 each.
The 2WD ‘R’
series gearbox has a much longer input shaft than any other,
which needs to be removed and shortened to use with our
adapters. This costs about $100 in machining (once you have
pulled the gearbox apart). The good news is that there is more
than enough spline, so it doesn’t need to be re-cut. The 4WD ‘R’
series boxes don’t require the machining.
Flywheels
There are two
options for flywheels: 3SGTE or custom made. The 3SGTE flywheel
locates snugly onto the crank but needs the pitch circle
diameter of the flywheel bolts changing by slotting them
slightly. The 3SGTE flywheel is preferred as it takes a larger
clutch than the 3SGE. The best thing to do here is to machine
down the outer spacer ring fitted to the automatic transmission
flexplate and use it as a washer under the flywheel bolt heads.
You need to buy new high tensile bolts as the original V8
flexplate bolts will not be long enough.
Note that
although the ring gear is the correct diameter and pitch for the
V8 starter, the 3SGTE starter motor engages from the opposite
side, hence you need to cut a bevel onto the front face of the
ring gear. Failure to do so will result in the starter pinion
not engaging correctly, and chewing out the ring gear. As crude
as it sounds, carefully chamfering the face with a 1 mm cut off
disc on an angle grinder works perfectly well. Use the V8 ring
gear as a guide for how much to take off.
The 3SGTE
flywheel works out to be quite light for the V8 and gives
excellent response. Note that the spacer disc normally fitted
between the torque converter flex plate and the crank will need
to be used with the 3SGTE flywheel in order to place the ring
gear in the correct plane for the starter.
Alternatively
you can get a flywheel custom made, with or without the ring
gear. The ones we use are billet steel with integral ring gear
and work really well. I run a lightened one in the Supra and it
is excellent.
Clutch
We use an
aftermarket heavy duty Hilux clutch set up that has around 2100
lb clamping pressure. We use this clutch set up with all
gearboxes, and have found it works very well. It is good for
building up leg muscles too!
The 3SGTE clutch
has too large an opening to mate correctly with the release
bearing, which can lead to premature failure.
Mounting the
clutch slave cylinder and pivot arm etc is the most challenging
aspect of converting to a manual gearbox. There are two types of
V8 bell housing, identified by having ‘U1’ or ‘U2’ cast into it
on the top and bottom. The U2 bell housing has a boss with one
threaded hole on the right hand side about where you would mount
a clutch slave cylinder. We used to use this boss after drilling
and tapping a second hole, however, this location interferes
with the factory exhaust system manifolds. Note also that the
angle for the clutch fork can be quite extreme when using this
position.
We are now
mounting the slave cylinders onto a bush that a lengthened
bellhousing to engine bolt passes through. Irrespective of where
you mount the slave cylinder, you have to cut a hole in the side
of the bell housing for the standard clutch fork that came with
your gearbox to fit through. You will also need to mount the
pivot for the fork; on most gearboxes this pivot needs to be
centred 28 mm inwards from the inside diameter on the rear of
the bell housing.
Because every
conversion is different we have been unable to produce a generic
slave cylinder mounting kit. In reality mounting the slave
cylinder is not hard to do, but it takes some careful measuring
and calculating to get the dimensions right.
You could
alternatively use a centre hydraulic release bearing, but I have
yet to come across a cost effective conversion. Ford Mondeo
units are probably the cheapest option for this type of set up.
Differentials
From a Toyota
perspective there are probably three differentials that are up
to the task behind a V8. The first is the ‘F’ series 7.5” crown
wheel size. These were fitted to most of the larger late
70s/early 80s cars like Cressidas, Supras etc. There are some
LSD models, but all are 2-spider design. They are good for
around 300 horses, so you will most likely get away with one.
That said, we
have one putting a genuine 507 horsepower to the wheels in a RWD
Corolla drag car on slicks, but as it is only a 1600 cc turbo
engine the torque is not that great. These diffs come in a
variety of ratios, commonly ranging from 3.9 to 4.5, and in both
live and IRS configuration. I suspect there would be taller ones
out there too. Note that the crown wheel & pinion and LSD units
are identical irrespective of whether they are in an IRS or live
housing. This seems to hold true for all diffs of a similar
diameter.
The next one up
is the ‘G’ series 8” unit, which tend to mostly be 4-spider,
again available in LSD and open versions. They come with a
similar range of ratios, but end up as short as 4.8. You can
definitely buy 3.5 ratios new from 4WD equipment shops. They
also come in IRS and live variants, and are fitted to Hilux,
Surf, smaller Landcruiser, 86 onwards Supra, Soarer etc. These
are good for 450 odd horsepower. I am using the complete set up
from a GA70 Supra in the Woodie.
There is also a
8” Torsen LSD, which is rare and I think only fitted to the
JZA70 Supra (powered by a 1JZGTE 2500cc twin turbo 6 cylinder).
I have a Torsen in my Supra behind the V8 and it is excellent. I
have another for the Woodie, and will never sell the head in the
Supra. They are very progressive and actually feed the power to
the wheel that has the slowest rotational speed, in proportion
to the speed differential. In this manner they are
torque-sensing (hence ‘torsen’) and probably the best thing
short of an active diff. By all accounts they are not as strong
as a standard LSD, but seem to be fine for normal use. The nice
thing is there are no clutches in them to wear.
The final diff
type is around 8.5” (possibly even bigger) and comes fitted to
the V8 Soarer, Lexus etc. These tend to be 2-spider open or
Torsen LSD. I suspect the 8” unit is actually stronger.
Cooling System
In stock form
the LS400 utilises a two-row radiator with a core size of 400 x
780 mm. Apart from being a little hard to get hold of, they are
also an awkward size for most transplants. We have been using
radiators from early to mid 80s turbo diesel Pajeros and the odd
Isuzu Trooper. These are a good fit in Hiluxes and Surfs (the
Isuzu radiator is slightly taller and fouls some later model
bonnet lines). These work fine for normal road use, but are
inadequate for serious off-roading.
V8 Commodore
radiators can be used, but these are cross flow and are
apparently prone to splitting. Alloy radiators work well, but
cost may be a factor against you using one. That said, some new
alloy radiators are actually quite cheap.
Fitting the
under bumper valence panel off a Surf onto a Hilux significantly
improves cooling as it deflects air into the radiator as opposed
to under the vehicle.
The V8 water
pump is driven off the cam belt and is generally very reliable –
we had one fail, but it is the only one the engine importer had
ever heard of. I would not normally bother to change the pump
unless it appeared stiff or worn when changing the cam belt.
That said, they are readily available for $220 or so.
Some engines
(LS400 and Soarers) run a computer controlled variable speed
hydraulic fan. I wired up one of these set ups into a couple of
4WDs and they work very effectively. I also have one in the
Supra as the 1JZGTE engine that came out had one, so the
radiator etc was all set up with the fan. It basically senses
radiator temperature and varies fan speed accordingly. The fan
is attached to the radiator. The system can be set up to run,
and is very effective provided you have all the parts – pump,
fan ECU, fan, reservoir, oil cooler, lines, solenoid valve and
radiator temperature sensor. The system uses auto trans fluid,
and so normal power steer/auto trans components such as coolers
and reservoirs can be used.
If you do not
use this system you will need to either remove the on-engine
pump unit completely or gut it and fit some bearings, as it will
otherwise seize. The good news is that if you do not run aircon
you can remove both units and fit a shorter belt. The bad news
is the unit is otherwise required as an idler for the
full-length belt, and if you remove it you end up with a hole in
the front of the engine.
The Crown uses a
thematic fan, but as it is fitted to an idler that runs on the
reverse side of the belt the fan rotates backwards. The blades
are prone to breakage when the engines are stacked in containers
for delivery to NZ, and the reverse blade pitch severely limits
the use of fans from another vehicle.
Most of the
installations we have done require the use of electric fans due
to the lack of space in the engine bay following the shoehorning
of the V8 into where a 4 cylinder one sat. My advice is to run
the biggest diameter fan you can fit (we often run two 10 inch
units due to space limitations, but a single 16” unit is way
more efficient) and go for multi-blade, as they tend to move
much more air than 4 blade designs. I used to liberate fans from
wrecking yards, but now just buy them from Supercheap Auto for
around $80 each for a 10” unit.
I suspect one of
the major reasons the V8 can have a cooling problem in Hiluxes
and Surfs is that the engine quite literally fills the entire
engine bay, presenting a virtually solid, flat wall less than 50
mm behind the radiator that blocks almost all airflow out of the
engine bay to boot. I hark back to an article I read years ago
that said most cooling problems were due more to the inability
to get hot air out of the engine bay than too small a radiator…
Raising the rear
of the bonnet can alleviate this, but if you hit deep water the
steam that comes out of the engine bay from the exhaust
manifolds will fog up your window. Be warned that the area in
front of the windscreen is also a high-pressure zone – this is
why the inlets for the ventilation system are at the base of the
window.
Air Conditioning
All engines come
with an air conditioning pump mounted low on the left hand side.
There are some variations in compressor, but most have variable
output. We have only done one transplant into a vehicle with air
conditioning, and they merely had the V8 compressor plumbed into
their original vehicle system. They had the compressor running
at low output only, as it was more than enough for the twin cab
Ute. Be warned that generally the space the air conditioning
condenser sits in Utes becomes snaffled for radiator cooling
fans; fitting aircon can be a major challenge from a space
perspective.
Stock Cars
The V8 is very
popular among the stock car fraternity, who run them carburetted
due to their class rules – so if you need any peripheral bits,
try chasing up your local stock car club.
Cost
The most
important thing I can say about cost is to fully appreciate that
the engine is by far the cheap bit – making it fit is what gets
expensive. You also need to understand that for the majority of
conversion you end up replacing a significant portion of the
original vehicle. We work on a simple drive in-drive out
conversion of a Hilux costing in the vicinity of $10,000, but it
is very easy to spend $14,000 if you start to up spec things.
Effectively
there is roughly $5K in bits and $5K in labour – it tends to
take Jono 2 very solid weeks to do a conversion. The following
table of minimums for a Hilux shows why:
|
Item |
Cost
|
|
Remove old engine |
$250 |
|
Handbrake relocation |
$100 |
|
Engine complete with AFM, ECU, Igniters
etc |
$1800 |
|
Cam Belt Replacement |
$250 |
|
Custom Engine/Gearbox Mounts including
minor sump modifications plus engine install |
$1000 |
|
Conversion to manual transmission with
billet flywheel and HD clutch (not including gearbox) |
$1400 |
|
Wiring (Manual Trans) |
$1000 |
|
New mandrel bent high performance exhaust
system (but using Factory Headers) |
$1200 |
|
Modified Fuel System, Pump and Lines |
$500 |
|
Cooling System including Fans and heater
connection (Existing Radiator) |
$500 |
|
Oil Filter remote mount |
$600 |
|
Oil, Oil Filter, Antifreeze, Trans Fluid
etc |
$200 |
|
Drive shaft Modifications |
$250 |
|
Misc Items (AFM Hose, Air Filter, ISC
hose, fittings) |
$350 |
|
Power Steering Hoses |
$250 |
|
New Platinum Spark plugs |
$120 |
|
Accelerator Cable/modifications |
$100 |
|
Certification |
$350 |
|
Total |
=SUM(ABOVE) $10220 |
Note that this
does not allow for a LSD unless already fitted, brake pad or
brake system upgrades, replacement of clutch master or slave
cylinder. It also assumes that items such as flexible engine and
gearbox mounts are reusable. The exhaust system is custom
fabricated from mandrel bends. Even if you do it yourself, you
will spend at least $5k on a conversion, maybe more like $6-7k.
What to Look For
Generally the V8
is indestructible provided it has not run out of oil or been
cooked. A simple check is to remove the oil filler cap and check
the colour of the inside of the cam cover and look for any build
up. Most of the engines I have looked at have actually been very
clean with a light honey colour and an absence of black varnish.
I also give the oil filler a quick sniff to see if the oil
smells burnt. Likewise check the engine and transmission
dipsticks for oil colour and smell. The trans is also a good
indicator of engine health – the one engine we had that was
rattly and a bit smoky was very black internally and the oil
smelled bad, as did the trans. The importer subsequently
replaced it.
The vast
majority have been in good condition internally and have run
very well. Some are a little rattly, but it is not worth the
time, effort and cost to re-shim the valve clearances. My supra
is probably the rattliest one so far, and it still runs great.
Look to make
sure the engine is complete, including alternator, aircon pump,
dipstick etc with no broken covers or missing bits (otherwise
see if you can drive the price down). Various bits of trim can
get broken in transit, especially if it has been just thrown
into a container with a lot of others. If you get lucky you can
choose from more than one engine. Check for sump dents and
damage, and make sure you get a bell housing – many are sold
without the trans but with the bell housing.
A parting shot on perspective
I freely admit
to being very Toyota biased, but with good reason (I believe).
V8s tend to become a very emotive subject, particularly among
those who prefer the iron-blocked pushrod offerings from Uncle
Sam or the Land of Oz. These people often tend to look at things
Japanese from a very derogatory perspective.
Whilst I fully
support everyone’s right to an opinion, here is a parting
perspective (I have used a Commodore V8 as a comparison as the
Ford items are way less common):
-
The 1UZ debuted in 1989.
-
It made 200 kW back then (now, when did the
215 kW Commodore debut?).
-
It displaces 4 litres (I seem to recall the
215kW was 5.8 litres).
-
It was sold new in cars costing over $160,000
(the extra money over a V8 Commodore had to go somewhere.
Hmm, just maybe some went into engine design?!).
-
It has 6 bolt mains.
-
It is all alloy construction.
-
If you don’t cook it or run it out of oil you
pretty much can’t kill it – apparently they will rev to 9000
rpm on stock internals if your aftermarket EFI system lets
them).
-
BMW copied a lot of the design features for
their V8.
-
You can buy a long motor for around a grand
if you get lucky.
-
Jono’s 4WD Hilux weights 1560 kg and does a ¼
mile in 15.0 seconds on mud tyres with a lot of wheel spin.
He has subsequently replaced the water temperature sensor
and picked up some reasonable power too.
To quote Ferris
Bueller: “If you have the means, I strongly recommend buying
one”.
Toyota 1UZFE 4 Litre Quadcam V8 Identification
Guide & Erratum
Phil Bradshaw
0274-421968
The following
tables summarise the main differences between engines and
transmissions that may be of use to you. I will try to complete
the tables as more information comes to hand, but hopefully they
are still of use in the current form. The transmission data was
gained by studying a number of tables in Japanese and trying to
logically work out the information…
|
Item |
Crown |
LS
400/Lexus |
SC
400 |
Ambulance |
|
Inlet manifold badge |
V8
4 Cam 32 |
Toyota/Lexus symbol |
Toyota symbol |
Toyota symbol |
|
LH
Cam cover badge |
Toyota |
V8
4 Cam 32 |
V8
4 Cam 32 |
V8
4 Cam 32 |
|
Cooling Fan |
Viscous |
Hydraulic |
Hydraulic |
Hydraulic |
|
Sump |
Centre |
Front |
Rear |
Rear |
|
Loom # (on rear of block) |
84 |
72 |
|
|
|
Exhaust Headers |
Log style (no runners) |
short runners (~ 70mm) |
short runners (~ 70mm) |
short runners (~ 70mm) |
|
Fuel Inlet |
Top near rear LHS inlet manifold |
Low LHS near sump |
Low LHS near sump |
|
|
Fuel Outlet |
Rear LH cam bank |
Low LHS near sump |
Low LHS near sump |
|
|
Oil Filter |
Rear via remote |
Front |
Front |
Further forward front |
|
Dipstick |
Into head |
Into sump |
Into sump |
|
|
Trans Output |
Yoke |
Donut |
Donut |
|
|
Alternator Output Stud |
6
mm |
8
mm |
8
mm |
8
mm |
|
Alternator Output |
120A |
160A |
160A |
160A |
|
Air inlet resonator box |
Short RHS |
Long RHS |
Long RHS |
|
|
ECU |
Standard 16/22/26 Pin. Separate ECT ECU. |
Pre 1992 16/22/26/26 Pin |
Pre 1992 16/22/26/26 Pin |
|
|
|
|
1992-1994 40/80 pin with bolt |
1992-1994 40/80 pin with bolt |
|
|
|
|
1994-1997 4-row plugs. |
1994-1997 4 row plugs. |
|
|
Air Flow Meter |
Optical Kaman Vortex |
<94 Optical Kaman Vortex |
<94 Optical Kaman Vortex |
|
|
|
|
>94 Hot Wire |
>94 Hot Wire |
|
|
Injectors |
Paired |
<94 Paired |
<94 Paired |
|
|
|
|
>94 Sequential |
>94 Sequential |
|
|
Engine Mounts |
Steel with shock absorber |
Alloy with liquid filled rubber mount |
Alloy with liquid filled rubber mount |
|
|
Trans |
A342E |
A341E |
A340E |
A42DE |
W55 |
W57 |
W58 |
R154 |
V160 |
|
Engine |
1JZGTE |
1UZFE |
7MGTE, 1GGTE, 2JZGTE, 2JZGE, 1GGE |
1GEU |
1GGEU |
1GEU |
1GGTEU |
|
2JZGTE |
|
Power (PS) |
~280 |
~260 |
7MGTEU 230@5600 |
105@5200 |
140 @ 6400 |
105@5200 |
185@6200 |
|
>300 |
|
Torque (kg.m) |
|
|
7MGTEU 33.0@4000 |
16.0@4000 |
16.5@4600 |
16.0@4000 |
24.5@3200 |
|
|
|
Vehicle |
JZA70 |
LS400 |
|
GA70 |
|
|
|
|
JZA80 |
|
Year |
|
|
|
|
|
|
|
|
|
|
1st |
2.531 |
2.531 |
2.804 |
2.450 |
3.566 |
3.285 |
3.285 |
3.251 |
3.827 |
|
2nd |
1.531 |
1.531 |
1.531 |
1.450 |
2.056 |
1.894 |
1.894 |
1.955 |
2.360 |
|
3rd |
1.000 |
1.000 |
1.000 |
1.000 |
1.384 |
1.275 |
1.275 |
1.310 |
1.685 |
|
4th |
0.753 |
0.705 |
0.705 |
0.688 |
1.000 |
1.000 |
1.000 |
1.000 |
1.312 |
|
5th |
|
|
|
|
0.850 |
0.86 |
0.783 |
0.753 |
1.000 |
|
6th |
|
|
|
|
|
|
|
|
0.793 |
|
Reverse |
1.88 |
1.88 |
2.393 |
2.222 |
4.091 |
3.768 |
3.768 |
3.18 |
3.280 |
|
Speedo Drive Gear |
6 |
|
6 |
6 |
9 |
10 |
9 |
11 |
|
|
Speedo Driven Gear |
19/6 |
19/9 |
7MGTE 18/6, 7MGTE 18/6, 1GGTE 22/6 |
21/6 |
33/9 |
32/10 |
33/9 |
33/11 |
|
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