Perfect timing for this thread for me. I believe that with an overbore of 0.020" on a 1UZ you would end up with cylinder liner walls with a thickness of 0.177" (4.4958 mm). Since I am in the process of installing new Ross 8.5 pistons I am also considering re-sleeving to fit the new pistons and have 7mm (0.275") cylinder liner wall thickness. I will be running less than 20 psi (1.35 bar) boost. I think installing 7mm liners might be a good idea even though a bit of overkill. Any other ideas on this?